Compressed air is often called the “fourth utility” in manufacturing, but it is also one of the most energy-intensive. Industry studies suggest that as much as 30% of compressed air generated is wasted through leaks, poor system design, or inefficient equipment. For Midlands manufacturers, this represents not just higher costs, but unnecessary carbon emissions.
At West Midlands Compressors Ltd, we work with businesses across the region to identify and eliminate this waste. Our engineers carry out data logging and energy audits, giving a clear picture of how air is used across a site. From there, we recommend the most efficient solution – whether that is upgrading to a right-sized compressor, introducing variable speed technology, or improving pipework layout to reduce pressure losses.
One recent project saw energy savings of more than 20% simply by optimising system set-points and replacing an ageing fixed-speed compressor with a modern, efficient unit. Beyond the savings, operators now benefit from more stable pressure and fewer production interruptions.
With rising energy prices and the push towards net zero, tackling compressed air waste has never been more important. By combining local expertise with leading technology, West Midlands Compressors Ltd is helping Midlands manufacturers reduce costs, cut emissions, and strengthen their competitiveness.
For more information, visit www.wmcompressors.co.uk or call 01905 347341.